(05-11-2018 )lonestar16 Wrote: im not good working on the internal part of the truck in care about my truck..what all els should i bedoing at the 250k intervals ..
This is for a prostar, but 90% of it would apply to just about any truck:
Code:
Custom PM Service Schedule for 2011 International Prostsar with Cummins ISX CM871 engine
(Mar. 2018)
Vin#:_________________ Date:____________
Odo:__________________ Eng. Hours:_________________
Inspectors Name:___________________________
*** Condition: Reefers to the condition of an item AFTER the inspection and/or maintenance of an item has been performed.
A condition of 4[] is considered in a Good or New like condition. 3[] is being in a stable, operable and acceptable state, but
not new. 2[] is a condition that will need attention by the next inspection interval. 1[] is non-functional and/or in a state of immediate repair. ***
At every oil change interval ...
[ ] Engine Oil and Filter Replacement.
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fuel Filter Replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Hood Latches
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Grill, Radiator, Oil Cooler, Charge Air Cooler (Debris / Leaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Coolant Level
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Antifreeze Concentration and Freeze Level (SCA / Freeze)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Radiator Pressure Cap (Tightness)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Intake Air filter (Inspection / Replacement)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air Intake Piping (Looseness)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] A/C, Alternator, Air compressor and other engine component Mounting
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fire Extinguisher / Safety Triangles / first aide kit (Present / Charged / Undamaged / unused)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Spare fuses and covered fuse panel(s)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Batteries (Corrosion / Tight)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Alternator (Correct Voltage at Idle and at 1500 RPM / Charging Rate)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Clutch Fan Assembly (Operation / Air Leaks / Looseness)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Belts (Inspection / Belt Tension / squealing)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fluid and Air Leaks (oil, coolant, refrigerant, Air system)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Exhaust and EGR Piping (Check for Leaks, cracks, breaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Exhaust Flex Pipes (Leaks / Slippage / breaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Electrical (Visual Wiring Inspection / rubbing / chafing )
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Engine and Radiator Mounts (Bracket and Bushing Wear Inspection)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Front Wheel Bearings (Lube Level / Metal Shavings in magnetic cap or oil)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Power Steering (Fluid Level / Leaks / stiff hoses)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Front Kingpins, Bushings, and Linkage (Excess Play / in spec.)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All Permits, Tags, Stickers, inspections Present and up to Date
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Printed copy of any Owner-Op agreement and other required DOT paperwork accounted for
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Doors and Windows (damage / function / leaks )
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Windshield (Damage / leaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All Reflective stickers and tape clean and present / unbroken / unobstructed
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Mirrors (damage / function / tightness)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Windshield Washer and Wipers (Fluid level / Operating / Blade Condition)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Oil Pressure Test and measurement (at Idle and at 1500 RPM)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All Exterior Lights and Signals
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All flashers, turn Signals, back-up lamp(s)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Forward Cab and Sleeper Heater (Functioning)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] HVAC System Check (Operational Test)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Accessory Operation (Radio / Interior Lights / etc.)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Clutch Pedal (Proper Adjustment / function)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air Governor Cut in/out Pressures
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Horns (City / Highway)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Instrument Panel Gauges, buzzers, switches, and buttons
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All Panel Gauge lighting, switch / button lighting / warning, stop, dash brake lamps, ABS warning lighting, emissions system and other indication lamps
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All Internal cab and door Lights and lighting systems
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air leak and Brake leak Tests and leak rate per minute
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Low Air Warning Buzzer (Sound and Lights)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Trailer and Brake knob low air pop-out tests
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Parking Brake (Tug Test / warning symbol)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Gear Shift (Operation / Linkage Tight / hi-low working / air leaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Clutch Brake (Working)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Steering wheel and steering shaft excess play / wear check and grease
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Steering linkage / steering arm / drag link / tie-rod excess play and tightness inspection
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Cab Mounts and Shocks (Visual Inspection)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Airbag Inspection (Dry Rot / Damage / Slippage)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Rim or Tire Sidewall Damage
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Tire Tread Depth and Wear
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Tire inflation Proper pressure measurement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All valve stem caps present
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Mud flaps and gaurds present / tight / undamaged
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Drain check Air Tanks for excess moisture
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Pig Tail and Glad Hand Inspection (Emergency, Service, and Electrical Lines /Seals / hangers)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] 5th Wheel Inspection and Grease
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Wheel Seals (Check for Leaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Slack Adjusters (Loose / Correct Angle of Arm / proper adjustment)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Alignment and Axle Assemblies / U-bolts (Visual Inspection for Slippage)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Torsion Bars (Visual Inspection for excess bushing wear)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Axle Spring Side slippage
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Axle Spring height / weakness
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Brake Pads and Drums (Inspection for Cracks / Slippage / Excess Gap)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Tractor Greasing and grease fittings (all Grease Points / missing fittings)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Lube Level (Transmission and Rear Axles)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Drive Line U-Joints, Yokes, and mid-shaft bearing (Excess wear / Play)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Drive Line slippage / excess rotation measurement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Frame (Corrosion / Distortion / loose bolts or components)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
Every second Oil change Interval...
[ ] All previously mentioned Items
[ ] Cooling Fan Belt Tensioner (Belt Tension)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air Intake, EGR Piping, Exhaust System (Soapy Water Leak Detection)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air Compressor Air Cleaner Element
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Engine Wiring Harness (Tightness / Rub Wear)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air Cleaner Restrictions (Element / Hood Scoop)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air Compressor Discharge Line (Soot Clogging / Overheating / leaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] HVAC Filter Element Replacement for front and back units
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] (Optional) Bypass Oil Filter Element Replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
125k Mileage interval...
[ ] All previously mentioned Items
[ ] Front Airbag Leveling Valves and hoses (Inspection / adjustment / Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Coolant System pressure Test to 5 PSI above normal level
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Engine Mounting Bolts and bushings
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] (Optional) Cold Starting Aid
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Vibration Damper (Visual Inspection / Leaks / Cracks / Bulging / rust)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Crank Case Breather Element ( Inspect for moisture buildup / Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Coolant Filter (Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Transmission clutch / linkage / input shaft assembly inspections
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Transmission mounting bolt and bushing torque inspections
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Aftertreatment Injector Replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] IMAP (Intake Manifold Air Pressure & Temp ) sensor Replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] EGR and DPF Differential sensor replacement and hose/ tubing cleaning and inspection
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Aftertreatment Injector Inspection / cleaning / seepage check
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fuel system Leakage tests (pressurizing fuel tanks and looking for leaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
250k Mileage interval...
[ ] All previously mentioned Items
[ ] Cooling System (Flush)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Radiator/Coolant Pressure Relief Cap (Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Charge Air Cooler and engine Pressure Test
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Front Axle Wheel Bearing inspection, Service, re-torque and Oil Change
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Transmission and Rear Axle Oil Change
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Power Steering Fluid and Filter Change
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air Dryer Desiccant Filter Replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Seat Adjustment system (Lube and inspection)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Aftertreatment Injector Replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] EGR Mixing (Venturi) Pipe (Removal and Cleaning)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Cab Airbags and shocks (Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Front and Rear Shocks (Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Overhead valve and engine brake adjustment
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] 5th Wheel Backlash test (Measurement / Adjustment)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Engine Injector Leakage test
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
500k Mileage interval...
[ ] All previously mentioned Items
[ ] EGR Valve (Removal / Cleaning and Inspection or Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All Airbag Leveling Valves (Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fan clutch and Hub, (clutch replacement / Hub inspection)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Crankshaft Damper (Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Turbocharger and turbo actuator inspection (replacement only if necessary).
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Transmission oil heat exchanger replacement (for any transmission cooler that uses engine coolant to cool the oil, either internal or external)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
750k Mileage interval...
[ ] All previously mentioned Items
[ ] Engine connecting rod bearing and crank bearing replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Engine Coolant in oil seepage pressure test with oil pan removed
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Turbocharger Replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air compressor unit replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fuel system lift pump and gear pump replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fuel system Metering and timing Actuator replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fuel system fuel shutoff valve replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Complete Rear Engine and transmission service. ( Engine mount replacement / Flywheel housing gasket replacement / Clutch replacement / Flywheel surfaced / rear main seal replaced / clutch pedal Linkage serviced or replaced / Input shaft replaced / clutch bearing replaced / Clutch Brake replaced / clutch replacement kit installed + transmission internal component inspection.
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Rear axle torque bar replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Power Window / Power mirror mechanism inspection and re-greasing
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Door seal inspection / replacement.
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
If your one of those people who can't be bothered to perform and fill out a regular and proper maintenance schedule for your equipment whenever it is due .. THEN YOU ARE THE PROBLEM.. NOT YOUR EQUIPMENT!.
