Fuel leak from top of gear pump head
04-17-2021, (Subject: Fuel leak from top of gear pump head ) 
Post: #9
RE: Fuel leak from top of gear pump head
So, once again cleaned it thoroughly and let the truck run. Very very subtle, but looks like the fuel is creeping through the threads of the torx plug. Grabbed the torque wrench and moved up in small increments to see the force it would take to remove it. Seems like it broke free at about 85ft/lbs. (I used a t60 socket....I believe a T65 would be perfect, but only had a 60 and 70 in that range. Cummins may have a specific tool as the ends are squared rather that pointed like a traditional torx bit).

Here are a couple pics I took of the removed plug. Seems to press on a spring loaded valve below inside the cavity. Also appears that it’s a machined surface seal. The plug has some very light marking within the center (maybe this is the issue?). Once tthe weather clears I’ll get some more pics and try to clean, reinstall and torque.


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RE: Fuel leak from top of gear pump head - SquareOne - 04-17-2021



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