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RE: 2350 fuel pump - Rawze - 05-11-2018
(05-11-2018 )lonestar16 Wrote: im not good working on the internal part of the truck in care about my truck..what all els should i bedoing at the 250k intervals ..
This is for a prostar, but 90% of it would apply to just about any truck:
Code:
Custom PM Service Schedule for 2011 International Prostsar with Cummins ISX CM871 engine
(Mar. 2018)
Vin#:_________________ Date:____________
Odo:__________________ Eng. Hours:_________________
Inspectors Name:___________________________
*** Condition: Reefers to the condition of an item AFTER the inspection and/or maintenance of an item has been performed.
A condition of 4[] is considered in a Good or New like condition. 3[] is being in a stable, operable and acceptable state, but
not new. 2[] is a condition that will need attention by the next inspection interval. 1[] is non-functional and/or in a state of immediate repair. ***
At every oil change interval ...
[ ] Engine Oil and Filter Replacement.
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fuel Filter Replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Hood Latches
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Grill, Radiator, Oil Cooler, Charge Air Cooler (Debris / Leaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Coolant Level
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Antifreeze Concentration and Freeze Level (SCA / Freeze)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Radiator Pressure Cap (Tightness)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Intake Air filter (Inspection / Replacement)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air Intake Piping (Looseness)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] A/C, Alternator, Air compressor and other engine component Mounting
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fire Extinguisher / Safety Triangles / first aide kit (Present / Charged / Undamaged / unused)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Spare fuses and covered fuse panel(s)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Batteries (Corrosion / Tight)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Alternator (Correct Voltage at Idle and at 1500 RPM / Charging Rate)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Clutch Fan Assembly (Operation / Air Leaks / Looseness)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Belts (Inspection / Belt Tension / squealing)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fluid and Air Leaks (oil, coolant, refrigerant, Air system)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Exhaust and EGR Piping (Check for Leaks, cracks, breaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Exhaust Flex Pipes (Leaks / Slippage / breaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Electrical (Visual Wiring Inspection / rubbing / chafing )
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Engine and Radiator Mounts (Bracket and Bushing Wear Inspection)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Front Wheel Bearings (Lube Level / Metal Shavings in magnetic cap or oil)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Power Steering (Fluid Level / Leaks / stiff hoses)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Front Kingpins, Bushings, and Linkage (Excess Play / in spec.)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All Permits, Tags, Stickers, inspections Present and up to Date
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Printed copy of any Owner-Op agreement and other required DOT paperwork accounted for
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Doors and Windows (damage / function / leaks )
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Windshield (Damage / leaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All Reflective stickers and tape clean and present / unbroken / unobstructed
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Mirrors (damage / function / tightness)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Windshield Washer and Wipers (Fluid level / Operating / Blade Condition)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Oil Pressure Test and measurement (at Idle and at 1500 RPM)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All Exterior Lights and Signals
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All flashers, turn Signals, back-up lamp(s)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Forward Cab and Sleeper Heater (Functioning)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] HVAC System Check (Operational Test)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Accessory Operation (Radio / Interior Lights / etc.)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Clutch Pedal (Proper Adjustment / function)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air Governor Cut in/out Pressures
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Horns (City / Highway)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Instrument Panel Gauges, buzzers, switches, and buttons
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All Panel Gauge lighting, switch / button lighting / warning, stop, dash brake lamps, ABS warning lighting, emissions system and other indication lamps
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All Internal cab and door Lights and lighting systems
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air leak and Brake leak Tests and leak rate per minute
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Low Air Warning Buzzer (Sound and Lights)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Trailer and Brake knob low air pop-out tests
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Parking Brake (Tug Test / warning symbol)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Gear Shift (Operation / Linkage Tight / hi-low working / air leaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Clutch Brake (Working)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Steering wheel and steering shaft excess play / wear check and grease
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Steering linkage / steering arm / drag link / tie-rod excess play and tightness inspection
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Cab Mounts and Shocks (Visual Inspection)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Airbag Inspection (Dry Rot / Damage / Slippage)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Rim or Tire Sidewall Damage
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Tire Tread Depth and Wear
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Tire inflation Proper pressure measurement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All valve stem caps present
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Mud flaps and gaurds present / tight / undamaged
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Drain check Air Tanks for excess moisture
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Pig Tail and Glad Hand Inspection (Emergency, Service, and Electrical Lines /Seals / hangers)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] 5th Wheel Inspection and Grease
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Wheel Seals (Check for Leaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Slack Adjusters (Loose / Correct Angle of Arm / proper adjustment)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Alignment and Axle Assemblies / U-bolts (Visual Inspection for Slippage)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Torsion Bars (Visual Inspection for excess bushing wear)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Axle Spring Side slippage
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Axle Spring height / weakness
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Brake Pads and Drums (Inspection for Cracks / Slippage / Excess Gap)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Tractor Greasing and grease fittings (all Grease Points / missing fittings)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Lube Level (Transmission and Rear Axles)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Drive Line U-Joints, Yokes, and mid-shaft bearing (Excess wear / Play)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Drive Line slippage / excess rotation measurement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Frame (Corrosion / Distortion / loose bolts or components)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
Every second Oil change Interval...
[ ] All previously mentioned Items
[ ] Cooling Fan Belt Tensioner (Belt Tension)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air Intake, EGR Piping, Exhaust System (Soapy Water Leak Detection)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air Compressor Air Cleaner Element
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Engine Wiring Harness (Tightness / Rub Wear)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air Cleaner Restrictions (Element / Hood Scoop)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air Compressor Discharge Line (Soot Clogging / Overheating / leaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] HVAC Filter Element Replacement for front and back units
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] (Optional) Bypass Oil Filter Element Replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
125k Mileage interval...
[ ] All previously mentioned Items
[ ] Front Airbag Leveling Valves and hoses (Inspection / adjustment / Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Coolant System pressure Test to 5 PSI above normal level
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Engine Mounting Bolts and bushings
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] (Optional) Cold Starting Aid
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Vibration Damper (Visual Inspection / Leaks / Cracks / Bulging / rust)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Crank Case Breather Element ( Inspect for moisture buildup / Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Coolant Filter (Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Transmission clutch / linkage / input shaft assembly inspections
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Transmission mounting bolt and bushing torque inspections
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Aftertreatment Injector Replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] IMAP (Intake Manifold Air Pressure & Temp ) sensor Replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] EGR and DPF Differential sensor replacement and hose/ tubing cleaning and inspection
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Aftertreatment Injector Inspection / cleaning / seepage check
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fuel system Leakage tests (pressurizing fuel tanks and looking for leaks)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
250k Mileage interval...
[ ] All previously mentioned Items
[ ] Cooling System (Flush)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Radiator/Coolant Pressure Relief Cap (Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Charge Air Cooler and engine Pressure Test
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Front Axle Wheel Bearing inspection, Service, re-torque and Oil Change
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Transmission and Rear Axle Oil Change
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Power Steering Fluid and Filter Change
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air Dryer Desiccant Filter Replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Seat Adjustment system (Lube and inspection)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Aftertreatment Injector Replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] EGR Mixing (Venturi) Pipe (Removal and Cleaning)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Cab Airbags and shocks (Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Front and Rear Shocks (Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Overhead valve and engine brake adjustment
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] 5th Wheel Backlash test (Measurement / Adjustment)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Engine Injector Leakage test
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
500k Mileage interval...
[ ] All previously mentioned Items
[ ] EGR Valve (Removal / Cleaning and Inspection or Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] All Airbag Leveling Valves (Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fan clutch and Hub, (clutch replacement / Hub inspection)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Crankshaft Damper (Replace)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Turbocharger and turbo actuator inspection (replacement only if necessary).
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Transmission oil heat exchanger replacement (for any transmission cooler that uses engine coolant to cool the oil, either internal or external)
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
750k Mileage interval...
[ ] All previously mentioned Items
[ ] Engine connecting rod bearing and crank bearing replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Engine Coolant in oil seepage pressure test with oil pan removed
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Turbocharger Replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Air compressor unit replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fuel system lift pump and gear pump replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fuel system Metering and timing Actuator replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Fuel system fuel shutoff valve replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Complete Rear Engine and transmission service. ( Engine mount replacement / Flywheel housing gasket replacement / Clutch replacement / Flywheel surfaced / rear main seal replaced / clutch pedal Linkage serviced or replaced / Input shaft replaced / clutch bearing replaced / Clutch Brake replaced / clutch replacement kit installed + transmission internal component inspection.
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Rear axle torque bar replacement
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Power Window / Power mirror mechanism inspection and re-greasing
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________
[ ] Door seal inspection / replacement.
Final Condition: [ ] 4 [ ] 3 [ ] 2 [ ]1
Action: [ ] Visual Inspection / [ ] Test / [ ] Adjustment(s) / [ ] Removal or Replacement Notes: _________________________________________________________________If your one of those people who can't be bothered to perform and fill out a regular and proper maintenance schedule for your equipment whenever it is due .. THEN YOU ARE THE PROBLEM.. NOT YOUR EQUIPMENT!.
RE: 2350 fuel pump - Chamberpains - 05-11-2018
Stevesparts is correct on the cm870 fuel pump up to $750 depending on how bad you need it and where in the country it failed at.
As far as what else to check and change at 250,000 miles on any cummins engine. Go to Cummins quick-serve and register your engine for free and look at maintenance intervals under service and manuals.
RE: 2350 fuel pump - lonestar16 - 05-11-2018
just wont to say thanks to everyone ..ive learn there more to the game then what i thought
RE: 2350 fuel pump - BigRed6 - 06-15-2020
(05-11-2018 )simon999 Wrote:(05-11-2018 )lonestar16 Wrote: i have 284k on my motor when should i have the fuel pump rebuite and any good place i can take it to.any clue how long in a ball park on price it might be to get down.i live n maryland but run all over the place so it dont really matter just if it take more then a day ill have to find a place to sleep...
I replaced on mine barrel and plunger kit at 350,000miles
Tappets at 450,000. I didnt see any damage on those when I replaced them.
It is not hard job to do. You can do yourself if follow cummins quickserv right.
What was the price of the barrel and plunger kit?